|
Blend Analysis
Medicated Product Batch size: 20,000 lbs
| Lab Analysis: Nutrient |
Units |
Expected Level |
|
| Macro-Nutrient |
Ca |
% |
19.26 |
| Micro-Nutrient |
Zn |
ppm |
2500 |
| |
Ca |
|
Zn |
|
| Sample |
Value |
A/E% |
Value |
A/E% |
| 1 |
18.92 |
98.24 |
2396 |
95.84 |
| 2 |
18.39 |
95.49 |
2626 |
105.04 |
| 3 |
18.60 |
96.58 |
2389 |
95.56 |
| 4 |
18.25 |
94.76 |
2436 |
97.44 |
| 5 |
18.67 |
96.94 |
2432 |
97.28 |
| 6 |
18.99 |
98.60 |
2489 |
99.56 |
| 7 |
18.79 |
97.56 |
2469 |
98.76 |
| 8 |
18.68 |
96.99 |
2337 |
93.48 |
| 9 |
18.58 |
96.47 |
2493 |
99.72 |
| 10 |
18.60 |
96.58 |
2341 |
93.64 |
| Std. Deviation = |
0.22 |
|
85.42 |
|
| Average = |
18.65 |
96.82 |
2440.8 |
97.63 |
| |
C.V % = 1.19 |
|
C.V % = 3.50 |
|
Although not required by cGMP, blend analysis is valuable in determining the mixing accuracy of a blender. The chart is an actual analysis performed by a multi-national company blending a medicated supplement. Typically, any CV's less than 10% represent a good quality blend and C.V.'s less than 5% represent a blend of exceptional quality.
POWER CONSUMPTION
Power Consumption Chart (6240 hrs I year, 3 shifts)
| HP |
kW/hr charge |
| $0.05 |
$0.06 |
$0.07 |
$0.08 |
$0.09 |
$0.10 |
| 3 |
$698 |
$838 |
$977 |
$1,117 |
$1,256 |
$1,396 |
| 5 |
$1,163 |
$1,396 |
$1,629 |
$1,861 |
$2,094 |
$2,327 |
| 7.5 |
$1,745 |
$2,094 |
$2,443 |
$2,792 |
$3,141 |
$3,490 |
| 10 |
$2,327 |
$2,792 |
$3,257 |
$3,723 |
$4,188 |
$4,653 |
| 15 |
$3,490 |
$4,188 |
$4,886 |
$5,584 |
$6,282 |
$6,980 |
| 20 |
$4,653 |
$5,584 |
$6,514 |
$7,445 |
$8,376 |
$9,306 |
| 25 |
$5,816 |
$6,980 |
$8,143 |
$9,306 |
$10,470 |
$11,633 |
| 30 |
$6,980 |
$8,376 |
$9,772 |
$11,168 |
$12,564 |
$13,960 |
| 40 |
$9,306 |
$11,168 |
$13,029 |
$14,890 |
$16,751 |
$18,613 |
| 50 |
$11,633 |
$13,960 |
$16,286 |
$18,613 |
$20,939 |
$23,266 |
| 60 |
$13,960 |
$16,751 |
$19,543 |
$22,335 |
$25,127 |
$27,919 |
| 75 |
$17,449 |
$20,939 |
$24,429 |
$27,919 |
$31,409 |
$34,899 |
| 100 |
$23,266 |
$27,919 |
$32,572 |
$37,225 |
$41,879 |
$46,532 |
MODELS CAPACITIES
Rotary Batch Mixer
| Model |
Batch Volume |
Total Volume |
| 700-10 |
10 |
20 |
| 700-15 |
15 |
29 |
| 700-20 |
20 |
48 |
| 700-40 |
40 |
76 |
| 700-50 |
50 |
105 |
| 700-75 |
75 |
152 |
| 700-90 |
90 |
174 |
| 700-110 |
110 |
218 |
| 700-140 |
140 |
271 |
| 700-180 |
180 |
357 |
| 700-300 |
300 |
581 |
| 700-450 |
450 |
900 |
| 700-600 |
600 |
1200 |
See Mini Rotary Batch Mixers for smaller maximum batch sizes 0.25 to 15 cu ft.
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